On an exterior surface, a
weather resistant barrier of 15 lb felt or better must be
applied before installing metal lath. The barrier should be
applied horizontally with the top layer overlapping the lower
layer not less than 4 inches. If vertical joints occur, the
barrier should be lapped a minimum of 6 inches. Cover entire
surface area with a 2.5 lb. diamond wire mesh. Exterior
applications require a galvanized metal lath. Metal lath should
be attached using galvanized nails or staples overlapping sides
by not less than 1/2” on sides and no less than 1” on ends.
Nails or staples should be 6” on center vertically and 16” on
center horizontally into studs a minimum of 1”. Metal lath
should be kept flat against the surface and the pockets of the
mesh pointing upwards.
B. Masonry
No surface preparation is
necessary if the masonry surface (brick, block, concrete) is
clean. Painted, sealed or treated surfaces must be cleaned by
sandblasting down to the original surface or covered with metal
lath using corrosion resistant concrete nails.
C. Metal
Surface preparation is the
same as for wood related preparation except use self tapping
screws on the metal lath that penetrates a minimum of 3/8”
beyond the inside surface.
II. Scratch Coat
Use Type N or Type S
mortar mix for installation. Follow mixing instructions on bag
to blend to a creamy paste. Apply a thin coat of mortar to
completely cover the metal lath or masonry surface. Scratch the
surface with a rake or masonry tool to prevent having a smooth
surface. The coating will provide a firm bonding surface for the
stone veneer. Some local codes require the scratch coat dry for
48 hours before applying the stone. Check the local building
codes prior to installation.
III. Installation
Depending on the job and
type of stone, installation may begin at the top or bottom of
the wall. Starting at the top will aid in keeping the stone
clean. If applicable, corners should be installed first
alternating short and long legs. The back of the stone should be
brushed to remove dust prior to applying mortar. Apply a 1/2”
thick layer of mortar to the back of the stone and press the
stone firmly against the substrate using a wiggling action to
insure a good bond. The mortar should squeeze out around the
edges of the stone. Remove any excess mortar with a trowel and
fill any voids on the stone’s exposed edges. A chalk line should
be used to ensure the installation is level. Stagger the joint
lines both horizontally and vertically for a finished
appearance. If needed, stones may be cut or shaped with a
diamond or carbide blade, mason’s trowel, hatchet or nippers. If
mortar should get on the stone face, wait until it dries and
clean with a stiff brush. NEVER USE WIRE BRUSHES, HARSH
CLEANSERS OR ACID TO CLEAN THE STONE. Do not use a sponge to
wipe or remove the mortar as it may stain the surface of the
stone.
If a grout line is
employed in the laying of the stone, typically one half (1/2)
inch spacing between the stones, a grout bag is used to fill in
the joints. Fill the grout bag with the mortar mixture, creamy
paste desired, and squeeze the small end into the joint area to
be filled. Try to avoid getting grout on the face of the stone.
If this occurs, allow to dry and brush off with a small broom.
IV. Finish Joints
Allow the mortar to start
becoming firm and using a wooden striking tool, scrape away all
excess grout in the joint and also to force the mortar into any
voids. After working the joints use a hand broom to clean loose
mortar from the joints and the stone face.
Suncrest Stone veneer
flats and corners are packaged in corrugated containers with a
designated square footage per container. Each crate (48” X 40”)
contains eight individual boxes. Square footage per box is
determined by the profile. Outside corners are packaged by the
linear foot. Individual boxes allow for easier handling on the
jobsite. Crates stored outside should be protected by a
waterproof cover to prevent deterioration of the corrugated
containers. Shipments of product in less than skid lots may
carry an additional charge for packaging.
LIMITED WARRANTY
Suncrest Stone, Inc.
offers a 25 year limited warranty on all its products when
installed according to manufacturer’s instructions and on
structures conforming to local building codes. Warranty is
limited to the original purchaser. Warranty is limited to repair
or replacement of materials that are defective and does not
include any labor charges.
Structure settlement,
discoloration due to airborne contaminants or chemicals, normal
weathering or oxidation is not covered by this warranty.
Contact Suncrest Stone,
Inc. for additional or complete warranty information.